Paint Modern technology 4.0: boosted performance and also substantial fault decrease

ABB Capacity ™ for Paint is a service portfolio for automating and digitizing paint modern technology and paint lines. It allows vehicle suppliers to regulate the paint procedure in several means.
Today’s automobile manufacturing is identified by short product life cycles along with a wide range of models and also variants, which are made on common assembly line with a high level of customization. Body paint is just one of the essential processes in the auto industry to have a direct influence on the exterior look of a lorry. Auto suppliers connect terrific significance to the high quality of the end product, as well as purchase the most contemporary paint lines for their manufacturing facilities.

Information analysis for maximized paint processes
Within a paint cell with modern conveyor as well as process technology, unique paint robotics handle numerous paint tasks, such as the homogenization of the surface and also the subsequent application of topcoats and clear lacquers. An optimum interaction of all parts need to be attained in order to acquire the best possible paint result. The series of various body variations as well as colors also requires brand-new demands for painting systems: intelligent programs can, for example, established the specific paint parameters for the atomizer’s schedule, which is identified by the color, the vehicle design as well as the manufacturing facility.

By checking and examining the information from manufacturing procedures and also devices, vehicle makers can now create their paint systems much more efficiently and also thus increase productivity. ABB supports its consumers with its modern technology and also its ABB Capability for Paint digital profile, which allows them to optimize their paint processes, minimize material and power usage, and enhance the end outcomes of the paint process. The series of services belongs to the whole cross-industry digital proficiency falling under the umbrella of ABB Capacity ™. This includes an open, interoperable cloud platform that connects gadgets, systems, remedies, as well as solutions in order to raise efficiency, productivity, effectiveness and also safety throughout the functional life cycle. ABB Capability ™ technology services and products are used in a variety of sectors, assisting to create substantial added value through digitalization and also closed-loop services.

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With ABB Capacity for Paint, firms will certainly accomplish a first-run price of nearly 100 percent with constant schedule thanks to early mistake detection.
Adaptable machining approaches as needed.
Depending on the sort of core, Inacore turns to 3 optional handling approaches after removal: In the very first variation, the IRB 6700 areas the cores on the deburring table on core details assistance pallets. There, the IRB 1200 relocates the splitting plane with a steel needle for deburring. The IRB 6700 after that gets the cores once again and also positions them on the elimination shuttle. The shuttle takes the cores out of the safety and security area of the cell as well as provides them to the operator for clearing into the core racks and for manual visual examination. In the second operating setting, appropriate for straightforward core shapes, the removal robotic gets rid of the cores under a chain area for deburring. The cores are after that transferred on the elimination shuttle bus. In the 3rd version, the IRB 6700 removes the cores from the core box and places them straight on the elimination shuttle bus without an intermediate deburring action.

MultiMove minimizes space demands and also expenses.
The IRB 1200 controls Inacore with MultiMove. “We will never operate both deburring robotics per cell individually, so this configuration was the apparent option,” states Rudolf Wintgens. “In manufacturing, every cubic centimeter of room counts. Due to the fact that we just need one robotic control unit in the MultiMove, we decrease area needs and also costs”.

Paint Technology 4.0 optimization.
Leader values reliability.
Andreas Mössner, Handling Supervisor of Inacore as well as Laempe Mössner Sinto, explains: “We appreciate the dependability of the ABB robots in extreme settings as well as the good versatility of the shows, specifically during deburring. Additionally, ABB had the ability to rack up with our various other demands and additionally with the cost.” The business behind Inacore have substantial experience with robots for core production as well as spreading; Laempe and Scheuchl carry out ABB robotics for customers worldwide. Laempe is a pioneer in the automation of sand core production utilizing robots. Together with ABB, Laempe set up the initial robotic in a core-making application back in 1996.

Laempe is an ABB Authorized Value Provider. For several years, Scheuchl has relied on robots for spreading production and also raw casting machining. Throughout the brand-new installment for Inacore, the assembly team and also the developers from Laempe and also Scheuchl offered all solutions for the implementation of the ABB robots.

A financially feasible option.
Inacore think that automation remedies with robots are the very best technique to generate with high reproducibility as well as high quality. “We accomplish much shorter cycle times as well as reduced personnel demands and also can hence reduce prices,” claims Dr. Udo Dinglreiter, Taking Care Of Supervisor of Inacore and Scheuchl. “From a business point of view, ABB robotics are favored for their low overall as well as execution costs. Additionally, the robot soothes employees of literally heavy, recurring and hazardous tasks, thus raising job-related safety and security”.

This is exactly how technology is used for making colors like chalk shades (χρωματα κιμωλιας) or acrylic colours (ακρυλικα χρωματα).